- Vforge, Inc.
- 5567 W 6th Ave, Lakewood, CO 80214 USA
- info@vforge.com
- 303-781-0234
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Forging integrity. Casting efficiency.
Material advantage from metallurgy.
(1) Credibly eliminate shrinkage defects & gas porosity for near net shapes.
(2) Reduce weight and optimize mechanical and thermal properties.
(3) Lower the total manufacturing cost of complex part design.
We start with premium grade ingot to produce our own thixotropic bar for semi-solid thixocasting. This onsite capability achieves >98% yield from ingot, limiting material cost to part weight.
For serial production, we provide tooling, semi-solid thixocasting, heat treatment, machining, finishing, and tiered coating services to deliver value engineering solutions ready for assembly.
Part weights: 5 g to 5 kg.
Quantities: 1,000 to 500,000 per year.
Rethink forgings, extrusions, and machined parts to benefit from a near net shape, fully dense process at lower total manufacturing cost.
Replace castings prone to costly porosity, field failure, or dimensional instability.
Includes thixocasting and rheocasting.
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Learn more about the benefits of semi-solid casting.
We are registered to the aerospace global quality standard AS9100:D. In addition, we are well-versed in the automotive APQP/PPAP process and we’ve served medical equipment manufacturers for >15 years. Allow us to bring our expertise for your project.
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From premium grade ingot, material heats are alloyed, filtered, degassed, electromagnetically stirred, and continuously cast as bar to produce and control the equiaxed grain structure that enables our high-integrity, semi-solid thixocasting process. Billets are cut, preheated to induce thixotropy, then injected, turbulence-free, into isothermal dies. Material solidification occurs under high consolidation pressure to yield fully dense, near net shape, heat-treatable parts with peak mechanical properties that conform to NADCA precision tolerance standards.
We provide onsite CNC machining, surface preparation, shot blasting, vibratory tumbling, and light assembly. We also offer managed services for anodize, powder coat, chrome plating, e-coat, liquid paint, chromate, and more.
